Filter Systems & Skids

A filter skid system is a pre-assembled, modular filtration unit mounted on a frame (or "skid") that integrates various components such as pumps, valves, instrumentation, and filter housings.

These systems are designed for plug-and-play installation, offering efficient filtration solutions for various industrial applications.

Skid-mounted systems offer several benefits:

• Ease of installation: Pre-assembled units reduce on-site assembly time.
• Portability: Can be easily moved or relocated as needed.
• Compact footprint: Optimized design saves space.
• Customisation: Tailored to specific process requirements.
• Reduced downtime: Quick integration minimizes operational interruptions.

Filter skids are prevalent in industries such as:

• Water treatment: For municipal and industrial water purification.
• Food and beverage: Ensuring product purity and safety.
• Pharmaceuticals: Maintaining sterile environments.
• Chemical processing: Handling aggressive fluids and reactions.
• Oil and gas: For separation and purification processes.

Filter skids can incorporate various filter types, including:

• Depth filters: For fine particulate removal.
• Bag filters: Suitable for higher flow rates and larger particulates.
• Membrane filters: For microfiltration, ultrafiltration, or nanofiltration.
• Activated carbon filters: For organic compound removal and dechlorination.
• Self-cleaning filters: For continuous operation without manual intervention.

Yes, portable filter skids are available for applications requiring mobility, such as:

• Temporary installations: During maintenance or emergencies.
• Pilot testing: Evaluating filtration processes.
• Remote locations: Sites without permanent infrastructure.

Yes, filter skids can be tailored to meet specific process requirements, including:

• Material selection: Stainless steel, carbon steel, or plastic components.
• Instrumentation: Integration of flow meters, pressure gauges, and control systems.
• Automation: Incorporation of PLCs for process control.
• Footprint optimisation: Design adjustments to fit spatial constraints.

Regular maintenance includes:

• Filter replacement: Based on pressure drop or scheduled intervals.
• System inspection: Checking for leaks, corrosion, or wear.
• Instrumentation calibration: Ensuring accurate readings.
• Cleaning: Flushing or cleaning components to prevent fouling.

Yes, filter skids can be designed for high-pressure operations. Material selection, component ratings, and design considerations ensure safe and efficient performance under elevated pressures.

Absolutely. By selecting appropriate materials (e.g., Hastelloy, PTFE-lined components) and ensuring compatibility with the process fluid, filter skids can safely handle corrosive or hazardous substances.

Depending on the industry and application, relevant certifications may include:

• ASME: Pressure vessel standards.
• FDA: Food and pharmaceutical applications.
• 3-A Sanitary Standards: Dairy and food processing.
• ATEX: Explosive atmospheres.
• ISO: Quality and safety management systems.

To maximize lifespan:

• Regular maintenance: Adhere to scheduled servicing.
• Proper operation: Avoid exceeding design parameters.
• Quality components: Use high-grade materials and parts.
• Training: Ensure operators are well-trained on system use.

Automation enhances:

• Process control: Maintaining consistent filtration parameters.
• Safety: Automated shutdowns in case of anomalies.
• Efficiency: Optimizing filter usage and replacement schedules.
• Data collection: Facilitating performance analysis and predictive maintenance.

Absolutely. Multi-stage filtration allows for sequential removal of contaminants, enhancing overall efficiency. Stages may include coarse filtration, fine filtration, and polishing steps.

Reputable suppliers specialising in filtration solutions, such as PoreFiltration, offer a range of standard and custom filter skid systems.

Ensure the supplier provides:

• Technical support: Assistance with system selection and integration.
• Quality assurance: Compliance with industry standards.
• After-sales service: Maintenance and spare parts availability.